Genfil ® Foam Agent    HERBAL RESIN BASED FOAM AGENT

 

GENFIL® (foam agent) improved high-yield herbal resin based foam agent in the construction industry for the manufacture of concrete and lightweight construction

Diluted GENFIL® (foam agent) with water that applying in foam machine for getting foam. The foam mixing with cement and gypsum mortar that be obtained insulated lightweight structural elements.

Fields of Application

  • Insulated laightweight concrete production

  • Insulated lightweight blocks, bricks, Wall panel production

  • Heat and noise insulated floor screed

  • Non loadbearing wall panel

  • Cement or Gypsum based board

  • Filling to prevent landslides

  • Undergound filling for drainage

  • de-ice for under the bridge and roadway

  • Tunnel and shaft filling

  • E.P.S. Styrofoam granules insulated lightweight concrete production.

  • Perlite plaster mixture

  • Lightweight insulated floor and wall production in the steel construction system

  • Single storey building loadbearing wall

Advantages

  • Natural based, there is no harmful effect on the environment.

  • High foam surface membrane have strength

  • In case the increase of the foam surface charge having a dividing capability.

  • Antibacterial that are effective against mildew in concrete

  • Foam density  between 80 to 95 g/l to be adjusted

  • Concrete density 115 kgs/m3 – 1600 kgs/m3 to be adjusted

  • Obtained pores provide the concrete high insulation

  • No volume loss in concrete mixing time

  • Minimum volume losing during pumping time

  • Uses with all kind cement

  • It reduces the setting time of concrete. Air temperature 25 ° C-molding time of 5 hours

  • Stable foam stay upright about 6 hours

  • Do not put stress on employees due to be smelling natural

Producing foam

2-2,5 percent diluted  foam agent with Foam machine gives foam under pressure of 2-4 bars. Appropriate ratio unit volume of foam tested as 80-90 grams / liters. Obtained foam mix with cement mortar.

Due active proteins and enzymes in the foam structure it provides good strength. compressive strength increase after curing of foamed concrete form. Fragile layer does not occur in the concrete surface.

Products and Equipment

  • Genfil: Foam agent

  • Cement: Portland Cement, Which Is 42,5 - 52,5

  • Sand and Filling materials: optional

  • Water: Cement mortar, and create

  • Foam Generator: Genfil agents Blowing Machine

  • Mortar, Concrete mixer: Mixer

  • Pump

   Technical

  • Density : 115 kg/m3, - 1600 kg/m3

  • Heat conductivity (d:10 cm): 0,033 - 1 w/mk

  • Fire resistance : A class DIN 4102

GENFİL SPECS

Color: Black
Density: 1,05 kg/Lt -Liquid
Storage: 2 years
Keep: Cool and dry places

Use of foam weight range :

Compressive strength 500kg/m³ :

Bacterial activity :

Dissolution time of the foam :

Cement binding :

Mortar workability :

Mortar fill height :

Concrete setting time :

Cellular distribution :

Uses for block production :

FOAM AGENTS CLASSIFICATION

NATURAL GENFIL

Herbal resin based

50-120 gr/lt

2,1 N/mm²

no

6 hours

Yes

Act with cement

300 cm

8 hours

homogen

yes

PROTEIN

Animal blood based

50-120 gr/lt

1,7 N/mm²

yes

4 hours

Yes

Act with cement

60 cm

14 hours

homogen

yes

SHENTETIC

Chemical based

40-60 gr/lt

1,2 N/mm²

no

30 minutes

No

Act with water

10 cm

48 hours+

not homogen

no

Sample study for cellular lightweight concrete